Metals

Engineered Solutions for Processing Metals

control systems for metal processing machine and equipment

Quad Plus is an industry leading system integrator providing motors and controls for the metals industry. We offer complete solutions, from meeting with your team and understanding your goals to creating a high quality, high specification system. Once you’re up and running, we provide parts and expertise to keep your systems operating efficiently.

Why Quad Plus?

Our in-depth knowledge of products and applications available means you get the best solutions based on your requirements. We will take the time to understand your specification needs and install systems from the ground up, including control system enclosures to ensure your requirements are met.

Plus, we partner with control system parts manufacturers to ensure fast sourcing and fair pricing. We also support systems on-site or remotely to keep your operation up and running.


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Metal System Solutions

No matter what stage of metal processing system integration you are in, we can help. Our service team has the expertise to build, power, and maintain every system from the most straightforward setup to the most complex.

Proven Automation Design

electrical control systems for metal processing systems

Our design process begins with modeling so we can solve problems before production begins. Whether you are supplying the specifications or our team is working directly with your maintenance team to analyze existing equipment, we will diagram solutions and plan the next stages.

Development

metal processing control system cabinet

During the conceptual stage of your project, we start with prototype development to detect problems before they happen. We test theories on a small scale and work out problems before production. The result is lower costs and greater accuracy with your final installation.

Turnkey Integration

turnkey integrated control system services

Coordinating with multiple vendors is frustrating and stressful at best. With a single point of contact, you’ll enjoy a fully-integrated solution from design and development to manufacturing and implementation.

Premium Support

industrial control systems support for metal processing

We offer secure, remote diagnostics and on-site service and repairs. That means faster troubleshooting and less downtime. Plus, we partner directly with control systems parts manufacturers to save you time and money.


Tension Control

tension control system engineers for metals industry

Proper tension control is critical for accurate results. Quad Plus knows how to keep machines running while reducing downtime and changeover.


Line Optimization

recalibrate metal processing control systems to increase quality and performance

We start by evaluating and characterizing your existing products and then make recommendations to improve your operations. This may involve recalibrating controls to ensure the line is running at optimal speed while maintaining the highest levels of performance and quality possible.


Metal Processes

Quad Plus has the expertise in control systems and the process knowledge to help you with all of your metal processing requirements. Our proven experience will help you choose a lead (master) section, define tension zones, recognize and determine the need for drive control modes as ration, draw, torque, or electric line shaft.

Slitting


metal processing includes slitting the product using industrial controls

The slitting process allows large metal rolls to be cut into smaller rolls. Quad Plus will align your machines to make the most precise and accurate cuts.


Cut Length


systems integrator for metal processing industry

For certain applications, metal must be cut to specified lengths. Our engineering team will program and test your control systems to ensure exact cuts, each and every time.


Paint Lines


proper calibration of metal processing control systems for paint lines

Quad Plus professionals are skilled in controls for paint line applications. Having an ideal set of conditions such as line speed and viscosity, will result in high quality products that increase protection and prevent corrosion.


Tube Mills


industrial control system engineering for tube mills and metal processing

In Tube Mills, metal can be formed and welded into tubes and pipes, for both mechanical and structural uses. Our expert engineers have the skills to fine tune your equipment to provide proper diameter and clean edges, both inside and out.



Technical Abilities

metals industry cabinets and industrial control systems

The Quad Plus philosophy is high specification standards and high control standards. Our experts undergo specialized training to meet those expectations including Quad Plus techniques to understand metal processing. We have the in-depth knowledge of manufacturer settings and controls to correctly calculate tolerances and tension so the quality of the process is consistent regardless of the materials.



Uncoiling and Recoiling

uncoiling and recoiling metal control system and drive machines

Quad Plus understands that machine speed and tension must be maintained when changing rolls. Our specialists have in-depth knowledge of feedback devices such as dancers, pendulums, load cells, and encoders to control the splice, speed, and tension. The result is better performance with the least amount of downtime.



Services Available

Quad Plus offers a wide variety of services to assist you no matter where you are in the system integration lifecycle. For new builds, we offer design and project management services, for existing plants, we can make your operation run smoother and more efficient. For plants with obsolete control systems, we can assist with retrofits and upgrades. No matter your business need, we have you covered!

control system integration life cycle

Let's Get Connected

Experienced engineers in metal processing industry

At Quad Plus, we understand that your priorities are efficiency and throughput. When you need the best system integrator for your metals plant, our team delivers accuracy and metal industry experience that you can rely on. Plus, our friendly support staff is always available from the earliest phases of your system integration project to years after completion.

Ready to get started?


Contact Quad Plus Now!